FROZEN car fridge production process
Hi Guys! Today I will show you around our FROZEN's factory of car refrigerator, present the production process of FROZEN car refrigerator, and explore the secrets of the high quality and reliability of FROZEN car refrigerator. Come and have a look with me! !
1. Injection molding (Sanshui, Foshan)
Please take a look at our injection molding equipment. This is where we inject the refrigerator parts. Every set of molds and parts of our car refrigerator are made of our injection molding process, which determines the durability and reliability of our FROZEN car refrigerator. Our company is a leading enterprise in the automotive refrigerator industry. With 28 injection molding machines, all your needs can be satisfied.
2. Assembling
The next step, we will assemble the refrigerator body and the injection molded parts. When the assembling is completed, it comes to foaming. Our injection molding technology ensures these injected parts can be perfectly fitted. (If not, it will affect the next foaming.)
3. Foaming
This is where we foam the assembled body and door cover. The foaming process determines the superior thermal insulation performance. Our foaming equipment use the advanced German technology and a highly configured spray gun. Compared with most domestic competitors, our foaming is superior in uniformity, which provides better heat preservation effect. In addition, we use environmentally friendly non-polluting foam materials. Meanwhile, every operation and monitoring process are carried out by professional operator.
4. Assembling compressor, condenser, fan, control box
This is where we assemble our compressors and condensers to ensure the superior cooling capacity of the refrigerator. Let's take a look together!
5. Welding
Wancool AMV20JZ compressor + finned condenser.
6. Vacuum
The process of vacuuming directly affects the performance of refrigerator. If the vacuum degree does not meet the standard, the refrigerator will bring frost and ice blocking. With such advanced vacuum equipment, we can make sure the superior performance of FROZEN car refrigerator.
7. Refrigerant filling
Here comes the refrigerant filling process. Our refrigerant equipment has two injection guns, which can operate two different refrigerants at the same time. And our refrigerant equipment can be applied to different refrigerants (such as R134a, R600a, R1234yf). Moreover, our refrigerant equipment has a strict quality inspection system. If the compressor does not meet the requirements, refrigerant will not be filled. Once the refrigerant is filled, the nozzle will be sealed and welded by ultrasonic.
8. Leakage checking
In the leakage checking process, we will have experts to operate this QC machine to check whether the refrigerant is qualified or not and check whether there is any mistake in the previous process.
(If there is a defective product, we will pick it out).
9. Final assembling process
This is where we assemble the remaining parts such as mesh cover, door cover, wheels, handles, etc.
Again, with our injection molding technology, we make sure the high quality and reliability of FROZEN car refrigerator.
10. Refrigeration & safety test
As you can see, we have 4 testing lines. The finished products will be placed here for refrigeration & safety testing. We use the MES intelligent acquisition system, which can detect each process from the very beginning to the final step to see if the product is really qualified for packing. If the MES system detects a defective product, it will activate the alarm system and terminate the production line immediately. It will not allowed to continue anything until the defective product is picked out manually. Secondly, MES will also conduct a safety inspection on our products to ensure each product to meet the safety standards of each country's requirements, giving customers a safty guarantee and rest assured on using.
11. Inspection and packing
Final step, we will conduct a full inspection and cleaning to ensure that each refrigerator is perfect for packaging.
After the packaging is completed, our products will be delivered to you quickly.
What are you waiting for, contact us now !